At AK Process and Project Engineering Ltd, we are Chemical Engineers with a strong focus on delivering tailored consultancy services in the field of chemical engineering, process cost estimation, Manufacturing layout design, and chemical manufacturing management. We help clients optimise their operations and improve efficiency, providing exceptional consultancy services in a wide range of industries including pharmaceutical, fast-moving consumer goods (FMCG), and oil and gas refinery.
Our team of experts is dedicated to optimising plant operations and delivering innovative solutions tailored to your specific needs.
Actualisation is our mission!
Cost Estimation & Economic Analysis:
In this area, consultants provide detailed cost assessments for chemical processes, including capital expenditures (CapEx) and operational expenditures (OpEx). Economic analysis helps clients understand the financial viability of projects and make informed investment decisions. Please click on the CapEx & OpEx button for more information from our consultants.
Manufacturing Management & Optimisation:
Our consultants work with clients to enhance manufacturing processes, implement best practices, and improve overall operational efficiency. This may include training staff, streamlining production processes, and utilising best manufacturing techniques.
What we do "in a Nutshell"
 Modelling of Industrial Mixing ValvesThe 3D Modelling of mixing valves was underway in 2021-2022 by one of our engineers with innovative change of geometric configurations to enhance mixing of steam and crude oil in the Desalter process. The Dimensional analysis is used for various sensitive parameters to analyse both the geometric, kinetic and dynamic similarities to optimise the efficiency of this thermodynamic device. |  Process simulationSimulation gives engineers the data and the edge required to learn the behaviour of a process and be able to use that data garthered to adjust appropriately the operational parameters that are sensitivity to change within the system. Each process setup is unique and there is the need to be on top of run away process to enhance productivity, future optimisation and safety of operators. Our clients need not to worry. We give adequate trainings for all unit of operations. |  Unit of Operation InstallationNewly installed unit of operations. For further information, please contact our process control department or sign out client form. |  Laboratory testsLaboratory tests of product samples. We test both the final products, work-in-progress, byproducts and the feedstreams as required. Mass and energy balance calculations for the process are also carried out for sizing, costing, energy utility both for the optimisation of systems and the adjustment of operational parameters to make sure the process is producing the required clients' products specifications. |  Crude Oil Assay TestThe initial stage of any Refinery started from knowing much about the Crude oil Assay. We have over 25 different Crude oil assays from different countries which are also available from reputable oil and gas industries. |  Testing new installationsNew installations are adequately tested for engineering operating conditions during the start-up procedure. Our qualified engineers make sure that the controls and safety valves, equipment and all necessary features and fittings are all tested and in place before the full production. We are also at a standby to rectify any issues. |  3D Computer Aided Design (CAD)The 3D drawing of the new chemical plant assembled are all enhanced by our real-life data gathered over years of experience and our hard working engineers. This includes operational engineering conditions and all the necessary input feedstreams. |
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 Mathematical modelling of ProcessesWe have Chemical engineers that deals with modelling of chemical systems. Mathematical modelling of processes is one of the key stages of modelling of any chemical plant process in which variable parameters are considered and subjected to physical and chemical laws due to the behaviour of the process. With the engineering conditions, the equations are derived and tested to see if they represent the system. |  Globe Pressure Valve Design & AnalysisThe simulation of Globe pressure Valve with real -life data for Desalter process. Other unit of operation thermodynamic devices are modelled and tested for more innovative and economic process plant. |  3D modellingThe 3D Computer-aided design (CAD) modelling. CAD engineers are vital in creating state-of-the-art designs for your products before they are launched. |  Modular RefinerySmall Scale Modular refinery are the new growing clients we serve. |
We provide detailed FEL!
At AK Process and Project Engineering Ltd, we understand that a well-planned engineering design phase can make all the difference in the success of your projects. To ensure your engineering design processes are efficient, cost-effective, and seamless during the development stages, we specialise in the following key areas:
Front-End Loading (FEL):
Our FEL approach focuses on refining the project scope, assessing feasibility, and identifying potential risks early in the process. By addressing these factors at the outset, we set the foundation for a successful project execution, minimizing surprises later on.
Front-End Engineering Design (FEED)
Our Front End Engineering Design (FEED) services provide a strategic framework that is fundamental to the success of your project. This essential phase encompasses comprehensive planning and conceptualisation, ensuring that every component of the engineering design is meticulously aligned with your operational objectives. We collaborate closely with you to accurately capture the critical technical requirements and expectations that are pivotal to achieving project excellence.
Detailed Engineering Design:
We take a deep dive into the intricacies of engineering design by crafting detailed plans that serve as essential guides during the construction and implementation phases.
Our robust suite of detailed engineering services encompasses:
Our detailed engineering services cover
Simulation & Schematic Design:
Using advanced simulation tools, we model your processes to optimise performance and efficiency.
Our schematic designs provide clear visual representations of your oil and gas refinery, chemical products processes, and pharmaceutical manufacturing systems, ensuring all stakeholders have a shared understanding of the project.
